[New Product] High-precision laser ranging displacement sensor

  • time:2020-05-06 16:02:37
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Kjt TLS laser ranging sensor can detect vertical or tilted targets within a range of 30 meters, regardless of color, material or gloss.

•Over-limit relay output, supports NPN/PNP; voltage and current analog output; RS485 output

•Excellent combination of range, repeatability and accuracy enables highly reliable target detection and precise distance measurement

• Five 8-segment displays and push button programming for easy installation, troubleshooting and real-time distance measurement

•Durable IP67 housing, high immunity to ambient light interference and stable performance over a wide range of temperatures provide reliable performance in challenging environments


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KJT-TLS Detailed technical parameters

  

modelAdjustable rangeInput/output parameters
KJT-TLS-01C-A10-1M AdjustableInput:Voltage10-30VDC(±10%)
output:Analog quantity all the way(0-10V),One switch value
KJT-TLS-01C-A20-1M AdjustableInput:Voltage10-30VDC(±10%)
output:Analog quantity all the way(4-20MA ),One switch value
KJT-TLS-01C-A30-1M AdjustableInput:Voltage10-30VDC(±10%)
output:Analog quantity all the way(4-20MA )+485
KJT-TLS-01C-A40-1M AdjustableInput:Voltage10-30VDC(±10%)
output:2-way switch
KJT-TLS-05C-B10-5M AdjustableInput:Voltage10-30VDC(±10%)
output:Analog quantity all the way(0-10V),One switch value
KJT-TLS-05C-B20-5M AdjustableInput:Voltage10-30VDC(±10%)
output:Analog quantity all the way(4-20MA ),One switch value
KJT-TLS-05C-B30-5M AdjustableInput:Voltage10-30VDC(±10%)
output:Analog quantity all the way(4-20MA )+485
KJT-TLS-05C-B40-5M AdjustableInput:Voltage10-30VDC(±10%)
output:2-way switch
KJT-TLS-10C-C10-10M AdjustableInput:Voltage10-30VDC(±10%)
output:Analog quantity all the way(0-10V),One switch value
KJT-TLS-10C-C20-10M AdjustableInput:Voltage10-30VDC(±10%)
output:Analog quantity all the way(4-20MA ),One switch value
KJT-TLS-10C-C30-10M AdjustableInput:Voltage10-30VDC(±10%)
output:Analog quantity all the way(4-20MA )+485
KJT-TLS-10C-C40-10M AdjustableInput:Voltage10-30VDC(±10%)
output:2-way switch
KJT-TLS-20C-D10-20M AdjustableInput:Voltage10-30VDC(±10%)
output:Analog quantity all the way(0-10V),One switch value
KJT-TLS-20C-D20-20M AdjustableInput:Voltage10-30VDC(±10%)
output:Analog quantity all the way(4-20MA ),One switch value
KJT-TLS-20C-D30-20M AdjustableInput:Voltage10-30VDC(±10%)
output:Analog quantity all the way(4-20MA )+485
KJT-TLS-20C-D40-20M AdjustableInput:Voltage10-30VDC(±10%)
output:2-way switch
KJT-TLS-30C-E10-30M AdjustableInput:Voltage10-30VDC(±10%)
output:Analog quantity all the way(0-10V),One switch value
KJT-TLS-30C-E20-30M AdjustableInput:Voltage10-30VDC(±10%)
output:Analog quantity all the way(4-20MA ),One switch value
KJT-TLS-30C-E30-30M AdjustableInput:Voltage10-30VDC(±10%)
output:Analog quantity all the way(4-20MA )+485
KJT-TLS-30C-E40-30M AdjustableInput:Voltage10-30VDC(±10%)
output:2-way switch


 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 













Electronic parameters  
 


Supply voltage UVDC 10V...30V
residual ripple≤ 5 V
Power consumption≤ 2.1W 4)
initialization time≤ 250ms
Preheat time≤ 10s
Shell materialAluminum alloy(AL)
plexiglass(PMMA)
Connection TypeM12 Waterproof connector, lead wire
monitor5-digit digital tube, 5 x LED
weight360g
Enclosure ratingIP65
Protection levelIII



 
 
 
 

 


 
 
 
 
 
 



1) Limit value, reverse polarity protection when operating in a circuit with short-circuit protection: Suitable for max. 8 A.
 2) For TLS-xxxx: UV > 15 V.
 3) Must not fall below or exceed UV tolerance.
 4)  No load.

 performance
 

Measuring range0-5M ,0-10M,0-15M ,0-20M,0-30M
measuring objectsnatural objects
resolution1mm
AccuracyAccuracy1.5 mm+d 0.5‰


√ The measuring range can be set, suitable for up to 30 meters

  √ Digital tube displays measurement results in real time

  √ LED status display

  √ Voltage analog output

  √ Over-limit relay output (supports NPN/PNP)

  √ Measurement distance correction

  √ Basic parameter settings

  √ RS485 interface, supports Modbus RTU protocol.

 √ RS485 interface, supports Modbus RTU protocol.
 

frequency5Hz,10Hz,  20Hz,  30Hz
Output time≥ 4 ms  6)
light sourcered laser
Laser level1 (IEC 60825-1:2014, EN 60825-1:2014)  7)
Typical photoelectric size distance(mm)15 mm x 15 mm (10 m)
Other functionsSettable sliding average: fast/slow, Switching mode: Distance Object (DtO), Teachable, parameterizable and invertible digital output, Adjustable hysteresis, Teachable, parameterizable, reversible analog output terminal, multi-function input: laser off/external teaching/disable, turn off the display, restore factory settings, lock user interface
Average laser service life(25℃ )100,000 h


 
 
 
 
 

1) Corresponds to 1 σ.

  2) 6% ... 90% reflectivity.

  3) Depends on how the average is formed: fast/slow.

  4) 90% reflectivity.

  5) Introduce the object into the measurement range from the side.

  6) Continuously changes the distance to the object within the measuring range.

  7) Wavelength: 658 nm; suitable for high power: 120 mW; pulse duration: 2.5 ns; contact rate: 1/400.

interface
 

digital output


quantity1) 2) 3)

type<, /SPAN>PNP,NPN optional

Suitable for large output currentIA≤100 mA
Analog output


quantity1

typeVoltage/current output optional

Voltage and current0V-10V/4mA-20mA,≤300Ω

resolution12bit
Multi-function input(MF)
x3) 4)
lag
10mm...1000mm


 
 
 
 
 
 
 
 
 
 



Environmental parameters
 

Operating environment temperature–15 °C ... +50 °C
Storage environment temperature–20 °C ... +60 °C
Suitable for high relative air humidity (non-condensing)≤ 85 %
Type resistance to ambient light40,000 lx
Vibration resistanceEN 60068-2-6, EN 60068-2-64
Impact resistanceEN 60068-2-27


 
 
 
 
 
 
 
 

Instructions for use

The user interaction interface of this product mainly consists of digital tubes, LED indicators and buttons. Digital tubes and LED indicators are used to display product information, and buttons are used to modify product parameters.



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LED

This product has 5 LED lights to display the basic status of the product. See the table below for detailed instructions.
 
 

名称作用描述
RUN指示激光传感器运行状态LED闪烁,表明激光传感器正在处于运行中
OUT指示越限继电器输出状态当发生越限事件时继电器驱动输出,该LED灯亮起;没有越限事件时该灯熄灭
MAX指示测量结果是否超出量程当测量结果超过量程时,MAX灯亮
MIN测量结果是否小于0当测量结果为负数时,MIN灯亮
PRO
  1. 指示当前处于设置模式

  2. 指示产品异常

1. 用户进入配置界面,PRO灯常亮,配置完成进入主界面PRO灯熄灭;
2. 如果产品出现异常PRO灯闪烁


button

This product has a total of 3 physical buttons. By short pressing and long pressing, six virtual buttons are created, namely up, down, left, right, confirm, and return.


 

physical buttonsShort pressLong pressLocation
button1(ENTER/ESC)confirmreturnFits left side
button2(UP/LEFT)upleftmiddle
button3(DOWN/RIGHT)downrightFits right side


Notice:

1. The corresponding event will be triggered only after the button is pressed and released.

2. A short press means pressing for 0.2~0.5 seconds and then releasing it; a long press means pressing for more than 0.5 seconds and then releasing it.


 

Digital Tube

This product has five 8-segment digital tubes as the display interface. The digital tubes can display numbers and English letters, and can be used in conjunction with the buttons to complete the functions of product information display and parameter setting. Please refer to Appendix A for the display effect of the digital tube.

Figure 1 shows the basic interface operation process of the product.

After the product is powered on, it enters the main interface by default and displays the current measurement results in real time. When ENTER is pressed, the menu selection interface is entered; in the menu selection interface, use the up and down buttons to switch submenus, and press ENTER to enter the corresponding submenu interface. Press the ESC button on the menu selection interface to return to the main interface.

In the submenu interface, after using the up, down, left and right buttons to modify the parameters, press ENTER or ESC to return to the menu selection interface (if you press ENTER to save the modification, if you press ESC to undo the modification).


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图1 界面操作流程

Main interface

The main interface is the measurement result display interface, which displays the current measurement result in meters with 3 decimal places.

The main interface is displayed by default after power-on. Press ENTER to switch to the menu selection interface. Press ESC on the menu selection interface to switch back to the main interface.

  Zero correction

In the menu selection interface, use the up and down keys to select CALIB, and press ENTER to enter the zero calibration interface. At this time, the interface displays the corrected data. By adjusting the calibration value, the interface updates the correction data in real time.

Fix the product on the test rail through the positioning hole, and place obstacles at a certain distance (such as 1 meter) from the positioning hole. Use the up, down, left and right buttons to modify the calibration value so that the data displayed on the interface is the same as the actual distance (for example, 1 meter). The up and down keys increase or decrease the calibration value; the left and right keys modify the amplitude of the increase or decrease of the calibration value, and the modified number will be prompted by flashing.

After the calibration is completed, pressing ENTER will display the data currently used for calibration. At this time, you can also use the up, down, left and right buttons to adjust the correction data, the method is the same as above. After pressing ENTER again, the zero position calibration will be completed; if ESC is pressed, the modification will be canceled and the menu selection interface will be returned.


Sampling mode setting

In order to cope with different application scenarios, this product supports the following 4 sampling modes.

Slow mode is used to accurately measure the distance to stationary objects, characterized by high accuracy and slow response speed; fast mode is used to measure fast-moving objects, characterized by fast response speed and reduced measurement accuracy.


 

Sampling modeData sampling frequencyCalculate the amount of data used
slow(1.SLOW)5Hz8
normal(2.NORM)10Hz8
Quick 1(3.FST1)20Hz4
Quick 2(4.FST2)30Hz2
Sampling mode description

Working mode setting

This product supports relay over-limit alarm output. Set the normal working range of the product by setting the working mode; when the measurement result exceeds the normal range, the drive relay will act.

Operating modeLower limit of normal rangeupper limit of normal range
Mode 1(1.mod1)0Limit 3Limit3)
Mode 2(2.mod2)Limit 2(Limit2)Limit 3(Limit3)
Mode 3(3.mod3)(limit1+limit2)/2(limit2+limit3)/2


Working mode description

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In the menu selection interface, select to enter the working mode setting interface, select the required working mode through the up and down keys, and press ENTER to confirm the modification. If you want to undo the modification, press ESC to return directly to the menu selection interface.

 

Note: 1.limit1, limit2, limit3 must be set in order from small to large, limit3 is suitable for large, limit1 is suitable for small

2. If limit1, limit2, and limit3 are not set in ascending order, they will be reordered when calculating the range.


Limit setting

Select from the menu selection interface to enter the limit setting interface. There are three limit parameters that can be set. Which limit parameters to set are determined according to the working mode.

The setting of limit parameters is divided into two stages: initial value selection stage and fine-tuning stage.


 
Initial value selection stage

The initial value of the limit parameter can be obtained from three sources: system configuration, current measurement result, zero

Enter the limit setting interface from the menu selection interface, which displays the current measurement results. At this time, directly press ENTER, select the system configuration as the initial value of fine-tuning and enter the fine-tuning stage; press the up key (or left key) to use the current measurement result as the initial value of fine-tuning and enter the fine-tuning stage; press the down key (or right key) ) Set zero as the initial value of fine-tuning and enter the fine-tuning phase


 
fine-tuning phase

In the limit fine-tuning stage, use the up and down keys to adjust the limit size, and use the left and right keys to change the fine-tuning amplitude.

After fine-tuning is completed, press ENTER to save the changes and return to the menu selection interface. Press ESC to undo the modification and return to the menu selection interface. If you still need to set the limit value at this time, press ENTER in the menu to enter the initial value selection stage again, and complete the subsequent operations.


Range setting

This product can be set to different measuring ranges according to needs. Currently supported measuring ranges are 1m, 3m, 5m, 10m, 15m, 20m and 30m. The full scale of the analog output corresponds to 10V output, and 0m corresponds to 0V output.

In the menu selection interface, select to enter the range setting interface, and use the up and down keys to select different ranges. Press ENTER to save changes and return to the menu selection interface; press ESC to undo changes and return to the menu selection interface.


Factory reset

In the menu selection interface, select to enter the factory reset interface, and use the up and down keys to switch between YES and NO. When YES is selected, pressing ENTER will restore the factory default configuration and return to the menu selection interface; when NO is selected, pressing ENTER or ESC will directly return to the menu selection interface.

quick start

Through the following steps, you can quickly get started with this product.

1. Range setting

2. Zero calibration

3. Set sampling mode

4. Set working mode and limits

5. Install test voltage analog output and relay drive output


 

Laser ranging sensor product applications:

● Measure the length, width, thickness and position of various plates, such as steel plates, medium plates, rubber plates, plastic plates, etc.

● Measure the accurate position of bulk solids, liquids, anti-corrosion materials, and radiation objects in various containers and large tanks.

● Measure the position of various moving objects, especially objects moving on rails, such as cranes and rail transport vehicles.

● Bridge static deflection online (wireless) monitoring system

● Tunnel overall deformation online (wireless) monitoring system, tunnel key point deformation online (wireless) monitoring system

● Balance monitoring system

● Thickness and size monitoring system

● Mine elevator, large hydraulic piston height monitoring, positioning monitoring system



Appendix A: Example of digital tube display effect

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Appendix B: 485 communication protocol

This product has a reserved RS485 interface and supports the Modbus RTU protocol to read sensor data in real time, and the product configuration can also be modified.

The default baud rate is 9600bps, 8 data bits, 1 stop bit, and no parity.


 
 

No.addresscontentillustrateOrder
10x0000Product numberProduct model code 
03,04
20x0008Hardware version numberBCD code, such as 0x0101, the hardware version is V1.0.1
30x0009Software version numberBCD code, such as 0x0110, the hardware version is V1.1.0
40x0010Modbus addressModbus communication address, default is 0x01 
03
50x0011baud rateUse baud rate/100, for example, 96 means the baud rate is 9600bps
60x0012data bits8 or 7
70x0013Stop bit1 or 2
80x0014check0 means no parity, 1 means odd parity, 2 means even parity.
90x0020Current measured distanceUnit mm03,04
100x0030Measuring rangeUnit meter, support1、3、5、10、15、20、30 
 
 
03,06/16
110x0031Operating modeSupports 1-3, corresponding to working mode 1, working mode 2, and working mode 3 respectively.
120x0032Sampling modeSupports 1-4, corresponding to slow, normal, fast 1, fast 2 respectively
130x0033Limit 1Unit mm
140x0034Limit 2
150x0035Limit 3
160x0040Zero calibrationWrite 0x0001 to use the current measurement data for zero calibration06
170x0041resetWrite 0x0001 to restore factory settings06


Modbus command description

03: Read the holding register value 04: Read the input register value 06: Write a single holding register value 16: Write multiple holding register values


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