Selection Guide | Selection Factors for Travel Switches

  • time:2025-04-14 16:40:13
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In the modern industrial automation production process, the travel switch is an indispensable key component. It realizes the output of position detection and control signals through direct contact with mechanical equipment, thereby ensuring the precise positioning, automatic operation, safe shutdown and other functions of the equipment.

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Working principle of travel switch

The travel switch is a small current main control electrical appliance. Through the mechanical collision of the equipment running parts on the switch operating parts, the internal contacts are triggered to complete the on-off control of the circuit. Its basic functions include:


▶Limit the movement range of the equipment to prevent overtravel


▶Trigger control logic such as reversing, speed change, and shutdown


▶Achieve automatic round-trip control


This direct contact triggering method has a simple structure and stable performance, and is particularly suitable for automation equipment with clear structure and controllable movement rules.

Main product types of limit switches

In response to different industries and usage scenarios, KJT has launched a variety of customized models to meet diverse needs

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How to choose a suitable travel switch

To ensure efficient and stable operation of the equipment, it is recommended to focus on the following aspects when selecting the model:


1. Application environment

High temperature: high temperature resistant type is required


Wet and outdoor: waterproof type is recommended


Flammable and explosive: explosion-proof type must be selected

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2. Mechanical interface mode

Roller type, plunger type, lever type and other different actuators are suitable for different contact action modes

Choose the appropriate operation mode according to the direction, force and frequency of mechanical collision

3. Switch contact type

Normally open (NO), normally closed (NC), compound type (NO+NC)

Consider the control logic and signal redundancy requirements, choose single circuit or dual circuit type

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4. Installation method

Panel installation, rail installation, screw fixing, etc., the selection should match the equipment structure


5. Electrical performance

The working voltage, current capacity, contact life, etc. need to match the control system to avoid damage to the switch due to overload

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Travel switches are widely used in the following fields:


Mechanical manufacturing: Position detection of moving parts such as stamping machines, machining centers, injection molding machines, etc.


Logistics transportation: Detect whether the slider, conveyor arm, pallet, etc. are in place


Metallurgical heavy industry: Limit protection under high temperature and high impact environment


Elevator and lifting system: Position judgment and automatic stop control


Coal mining and petrochemical industry: Use explosion-proof type to ensure safe operation of equipment

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Advantages of Kjt travel switch

Complete product categories: standard, explosion-proof, waterproof, and high-temperature resistant types are all available


Reliable performance: using high-quality materials and sealed structures, with both durability and precision


Customized service: Supports customized development for special needs to meet personalized working conditions


Localized support: Provide local technical support and after-sales service to solve worries

Conclusion

Although the limit switch is small, it is a key component to ensure the safety and efficiency of automation equipment. KJIT is committed to providing accurate and reliable limit switch solutions for different industries. Welcome to contact us for more selection information and customized suggestions.


KJT, the sensor expert beside you!

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